Product Description
Product Description
GWSP Oil free Scroll Vacuum Pump
Working principle:
GWSP oil free scroll vacuum pump is constructed with pump head assembly, crank pin assembly, bracket assembly, air flush assembly,and exhaust valve assembly.Two spiral cylinders, 1 offset and orbiting against the other fixed with an offset of 180° to form several crescent-shaped pockets of different sizes. By means of an eccentric drive, the orbiting scroll is made to orbit about the fixed scroll, reducing the volume of the pockets and compressing gas from outside towards the inside thereby pumping the gas from vacuum chamber.
Basic informations:
1) Model: GWSP1000 Oil free scroll vacuum pump
2) Ultimate vacuum pressure: 1 Pa/0.01 mbar (abs.)
3) Max suction capacity: 50Hz-16.6L/s 60Hz-20.0L/s
Safety Precautions:
The GWSP series oil free scroll vacuum pumps are suitable for clean processes only.
Do not pump toxic, explosive, flammable or corrosive substances or substances which contain chemicals, solvents or particles.GEOWELL will not perform maintenance work on pumps which have used special gases or other hazardous substances.
Be sure the inlet gas temperature must be lower than 122 °F.
Technical Specifications
| Model | GWSP40 | GWSP75 | GWSP150 | GWSP300 | GWSP600 | GWSP1000 | ||
| Pumping Speed | 50Hz | l/s | 0.5 | 1.0 | 2.0 | 4.3 | 8.7 | 16.6 |
| m3/h | 1.8 | 3.6 | 7.2 | 15.5 | 31.3 | 59.8 | ||
| cfm | 1.1 | 2.1 | 4.3 | 9.3 | 18.7 | 35.8 | ||
| 60Hz | l/s | 0.6 | 1.2 | 2.4 | 5.1 | 10.4 | 20.0 | |
| m3/h | 2.2 | 4.3 | 8.6 | 18.3 | 37.4 | 71.6 | ||
| cfm | 1.3 | 2.5 | 5.1 | 10.9 | 22.3 | 42.8 | ||
| Ultimate Pressure | Torr | ≤1.1*10-1 | ≤6.0*10-2 | ≤4.5*10-2 | ≤1.9*10-2 | ≤7.5*10-3 | ≤7.5*10-3 | |
| psi | ≤2.2*10-3 | ≤1.2*10-3 | ≤9.0*10-4 | ≤3.8*10-4 | ≤1.5*10-4 | ≤1.5*10-4 | ||
| Pa | ≤15 | ≤8 | ≤6 | ≤2.6 | ≤1 | ≤1 | ||
| mbar | ≤1.5*10-1 | ≤8.0*10-2 | ≤6.0*10-2 | ≤2.6*10-2 | ≤1.0*10-2 | ≤1.0*10-2 | ||
| Noise Level | dB(A) | ≤54 | ≤57 | ≤57 | ≤60 | ≤61 | ≤65 | |
| Leakage | mbar·l/s | 1*10-7 | ||||||
| Max. Inlet/Exhaust Pressure | MPa | 0.1 / 0.13 | ||||||
| Ambient Operation Temp. | ºF | 41~104 | ||||||
| Motor 1 phase | Power | kW | 0.25 | 0.55 | 0.55 | 0.55 | 0.75 | — |
| Voltage | V | 110~115 (60Hz),200~230 (50Hz) | — | |||||
| Speed | rpm | 1425(50Hz),1725(60Hz) | — | |||||
| Plug | North America, Europe, UK/Ireland, India | — | ||||||
| Motor 3 phase | Power | kW | — | 0.55 | 0.55 | 0.55 | 0.75 | 1.5 |
| Voltage | V | — | 200~230 or 380~415 (50Hz),200~230 or 460 (60Hz) | |||||
| Speed | rpm | — | 1425 (50Hz),1725 (60Hz) | |||||
| Inlet/Exhaust Flange | KF25/KF16 | KF40/KF16 | KF40/KF16*2 | |||||
| Dimensions | 1 phase | mm | 326*212*253 | 450*260*296 | 455*260*296 | 493*297*334 | 538*315*348 | — |
| 3 phase | mm | — | 450*260*296 | 455*260*296 | 493*297*334 | 538*315*348 | 576*450*402 | |
| Net Weight | 1 phase | kg | 15 | 21 | 22 | 29 | 36 | — |
| 3 phase | kg | — | 20 | 21 | 28 | 31 | 54 | |
| Cooling Type | Air cooled | |||||||
| Others | With air flush | |||||||
Features & Benefits
No oil clean vacuum.
No oil back-diffusion, no oil mist exhaust, provide clean vacuum environment
Wide product lineup.
Pumping speed covers 3~60 m3 /h, limited vacuum level 1~8 Pa
Suitable for all type of power supply around the world.
110/220/380/460V, 50/60Hz for choose
Low vibration, low noise.
57~65 dB(A), smooth operation
High efficiency, ease of maintenance.
No water cooled, no oil lubricated, no daily maintenance
Quality Control
CMM inspection system assures
fixed tolarance on dimension&shape
Pump Testing
Applications
Semiconductor industryindustry.stry
Vacuum sputtering machine.
IC plasma cleaning machine.
IC plasma polishing machine.
IC packaging machine.
IC transmission chamber.
Photoelectric industry.
LED vacuum annealing furnace.
Load lock/transfer chambers.
Glove box.
LED packaging machine.
Liquid crystal injection and packaging.
Material industry.
Vacuum annealing furnace.
Vacuum diffusion oven.
3D metal printing.
Single crystal growth furnace.
Microwave cleaning and microwave drying machine.
E-beam/Laser melting.
Vacuum degassing.
Vacuum gas substitution.
Vacuum equipment.
Oil free ultrahigh vacuum unit.
Oil free vacuum unit.
Company Profile
GEOWELL VACUUM CO.,LTD. is a HI-TECH enterprise in China dedicating in manufacturing, research and development, marketing of oil free scroll vacuum pumps and vacuum compressors since 2002. GEOWELL has been providing users and partners with premium quality products that are efficient and dependable, GEOWELL believe the integration of high performance and high reliability product and service will bring the highest value to both our customers and ourselves.
FAQ
Q: How long can I get the feedback after we sent the inquiry?
A: We will reply you within 12 hours in working day.
Q: Are you direct manufacturer?
A: Yes, we are direct manufacturer with factory and international department; we manufacture and sell all our products by ourselves.
Q: When can you delivery the product to us?
A: Since we are a factory with large warehouse, we have abundant products in store, so we can delivery within 7 days after get your deposit.
Q: Can I add logo to the products?
A: Of course, but we usually have quantity requirement. You can contact with us for details.
Q: How to guarantee the quality and after sales service of your products?
A: We conduct strict detection during production from raw material come in to product delivering shipment. Every product must go through 4 steps inspection from casting, machining, assembling, and performance testing within our factory before shipment, also intact packaging test are insured.
Q: What is your warranty term?
A: There is a 12 months warranty for our export products from the date of shipment. If warranty has run out, our customer should pay for the replacement part.
Q: Is the sample available?
A: Yes, usually we send our samples by Fedex, DHL, TNT, UPS, EMS, SF, Depon, it will take around 3 to 4 days for our customer receive them, but customer will charge all cost related to the samples, such as sample cost and air freight. We will refund our customer the sample cost after receiving the order.
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| After-sales Service: | Yes |
|---|---|
| Warranty: | 1 Years |
| Oil or Not: | Oil Free |
| Structure: | Scroll Pump |
| Exhauster Method: | a Pair of Vortex Plates |
| Vacuum Degree: | Low Vacuum |
| Customization: |
Available
|
|
|---|
How Do You Maintain and Troubleshoot Vacuum Pumps?
Maintaining and troubleshooting vacuum pumps is essential to ensure their optimal performance and longevity. Here’s a detailed explanation:
Maintenance of Vacuum Pumps:
1. Regular Inspection: Perform regular visual inspections of the pump to check for any signs of damage, leaks, or abnormal wear. Inspect the motor, belts, couplings, and other components for proper alignment and condition.
2. Lubrication: Follow the manufacturer’s guidelines for lubrication. Some vacuum pumps require regular oil changes or lubrication of moving parts. Ensure that the correct type and amount of lubricant are used.
3. Oil Level Check: Monitor the oil level in oil-sealed pumps and maintain it within the recommended range. Add or replace oil as necessary, following the manufacturer’s instructions.
4. Filter Maintenance: Clean or replace filters regularly to prevent clogging and ensure proper airflow. Clogged filters can impair pump performance and increase energy consumption.
5. Cooling System: If the vacuum pump has a cooling system, inspect it regularly for cleanliness and proper functioning. Clean or replace cooling components as needed to prevent overheating.
6. Seals and Gaskets: Check the seals and gaskets for signs of wear or leakage. Replace any damaged or worn seals promptly to maintain airtightness.
7. Valve Maintenance: If the vacuum pump includes valves, inspect and clean them regularly to ensure proper operation and prevent blockages.
8. Vibration and Noise: Monitor the pump for excessive vibration or unusual noise, which may indicate misalignment, worn bearings, or other mechanical issues. Address these issues promptly to prevent further damage.
Troubleshooting Vacuum Pump Problems:
1. Insufficient Vacuum Level: If the pump is not achieving the desired vacuum level, check for leaks in the system, improper sealing, or worn-out seals. Inspect valves, connections, and seals for leaks and repair or replace as needed.
2. Poor Performance: If the pump is not providing adequate performance, check for clogged filters, insufficient lubrication, or worn-out components. Clean or replace filters, ensure proper lubrication, and replace worn parts as necessary.
3. Overheating: If the pump is overheating, check the cooling system for blockages or insufficient airflow. Clean or replace cooling components and ensure proper ventilation around the pump.
4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn bearings, or other mechanical issues. Inspect and repair or replace damaged or worn parts. Ensure proper alignment and balance of rotating components.
5. Motor Issues: If the pump motor fails to start or operates erratically, check the power supply, electrical connections, and motor components. Test the motor using appropriate electrical testing equipment and consult an electrician or motor specialist if necessary.
6. Excessive Oil Consumption: If the pump is consuming oil at a high rate, check for leaks or other issues that may be causing oil loss. Inspect seals, gaskets, and connections for leaks and repair as needed.
7. Abnormal Odors: Unusual odors, such as a burning smell, may indicate overheating or other mechanical problems. Address the issue promptly and consult a technician if necessary.
8. Manufacturer Guidelines: Always refer to the manufacturer’s guidelines and recommendations for maintenance and troubleshooting specific to your vacuum pump model. Follow the prescribed maintenance schedule and seek professional assistance when needed.
By following proper maintenance procedures and promptly addressing any troubleshooting issues, you can ensure the reliable operation and longevity of your vacuum pump.
Can Vacuum Pumps Be Used for Leak Detection?
Yes, vacuum pumps can be used for leak detection purposes. Here’s a detailed explanation:
Leak detection is a critical task in various industries, including manufacturing, automotive, aerospace, and HVAC. It involves identifying and locating leaks in a system or component that may result in the loss of fluids, gases, or pressure. Vacuum pumps can play a significant role in leak detection processes by creating a low-pressure environment and facilitating the detection of leaks through various methods.
Here are some ways in which vacuum pumps can be used for leak detection:
1. Vacuum Decay Method: The vacuum decay method is a common technique used for leak detection. It involves creating a vacuum in a sealed system or component using a vacuum pump and monitoring the pressure change over time. If there is a leak present, the pressure will gradually increase due to the ingress of air or gas. By measuring the rate of pressure rise, the location and size of the leak can be estimated. Vacuum pumps are used to evacuate the system and establish the initial vacuum required for the test.
2. Bubble Testing: Bubble testing is a simple and visual method for detecting leaks. In this method, the component or system being tested is pressurized with a gas, and then immersed in a liquid, typically soapy water. If there is a leak, the gas escaping from the component will form bubbles in the liquid, indicating the presence and location of the leak. Vacuum pumps can be used to create a pressure differential that forces gas out of the leak, making it easier to detect the bubbles.
3. Helium Leak Detection: Helium leak detection is a highly sensitive method used to locate extremely small leaks. Helium, being a small atom, can easily penetrate small openings and leaks. In this method, the system or component is pressurized with helium gas, and a vacuum pump is used to evacuate the surrounding area. A helium leak detector is then used to sniff or scan the area for the presence of helium, indicating the location of the leak. Vacuum pumps are essential for creating the low-pressure environment required for this method and ensuring accurate detection.
4. Pressure Change Testing: Vacuum pumps can also be used in pressure change testing for leak detection. This method involves pressurizing a system or component and then isolating it from the pressure source. The pressure is monitored over time, and any significant pressure drop indicates the presence of a leak. Vacuum pumps can be used to evacuate the system after pressurization, returning it to atmospheric pressure for comparison or retesting.
5. Mass Spectrometer Leak Detection: Mass spectrometer leak detection is a highly sensitive and precise method used to identify and quantify leaks. It involves introducing a tracer gas, usually helium, into the system or component being tested. A vacuum pump is used to evacuate the surrounding area, and a mass spectrometer is employed to analyze the gas samples for the presence of the tracer gas. This method allows for accurate detection and quantification of leaks down to very low levels. Vacuum pumps are crucial for creating the necessary vacuum conditions and ensuring reliable results.
In summary, vacuum pumps can be effectively used for leak detection purposes. They facilitate various leak detection methods such as vacuum decay, bubble testing, helium leak detection, pressure change testing, and mass spectrometer leak detection. Vacuum pumps create the required low-pressure environment, assist in evacuating the system or component being tested, and enable accurate and reliable leak detection. The choice of vacuum pump depends on the specific requirements of the leak detection method and the sensitivity needed for the application.
How Are Vacuum Pumps Different from Air Compressors?
Vacuum pumps and air compressors are both mechanical devices used to manipulate air and gas, but they serve opposite purposes. Here’s a detailed explanation of their differences:
1. Function:
– Vacuum Pumps: Vacuum pumps are designed to remove or reduce the pressure within a closed system, creating a vacuum or low-pressure environment. They extract air or gas from a chamber, creating suction or negative pressure.
– Air Compressors: Air compressors, on the other hand, are used to increase the pressure of air or gas. They take in ambient air or gas and compress it, resulting in higher pressure and a compacted volume of air or gas.
2. Pressure Range:
– Vacuum Pumps: Vacuum pumps are capable of generating pressures below atmospheric pressure or absolute zero pressure. The pressure range typically extends into the negative range, expressed in units such as torr or pascal.
– Air Compressors: Air compressors, on the contrary, operate in the positive pressure range. They increase the pressure above atmospheric pressure, typically measured in units like pounds per square inch (psi) or bar.
3. Applications:
– Vacuum Pumps: Vacuum pumps have various applications where the creation of a vacuum or low-pressure environment is required. They are used in processes such as vacuum distillation, vacuum drying, vacuum packaging, and vacuum filtration. They are also essential in scientific research, semiconductor manufacturing, medical suction devices, and many other industries.
– Air Compressors: Air compressors find applications where compressed air or gas at high pressure is needed. They are used in pneumatic tools, manufacturing processes, air conditioning systems, power generation, and inflating tires. Compressed air is versatile and can be employed in numerous industrial and commercial applications.
4. Design and Mechanism:
– Vacuum Pumps: Vacuum pumps are designed to create a vacuum by removing air or gas from a closed system. They may use mechanisms such as positive displacement, entrapment, or momentum transfer to achieve the desired vacuum level. Examples of vacuum pump types include rotary vane pumps, diaphragm pumps, and diffusion pumps.
– Air Compressors: Air compressors are engineered to compress air or gas, increasing its pressure and decreasing its volume. They use mechanisms like reciprocating pistons, rotary screws, or centrifugal force to compress the air or gas. Common types of air compressors include reciprocating compressors, rotary screw compressors, and centrifugal compressors.
5. Direction of Air/Gas Flow:
– Vacuum Pumps: Vacuum pumps draw air or gas into the pump and then expel it from the system, creating a vacuum within the chamber or system being evacuated.
– Air Compressors: Air compressors take in ambient air or gas and compress it, increasing its pressure and storing it in a tank or delivering it directly to the desired application.
While vacuum pumps and air compressors have different functions and operate under distinct pressure ranges, they are both vital in various industries and applications. Vacuum pumps create and maintain a vacuum or low-pressure environment, while air compressors compress air or gas to higher pressures for different uses and processes.
editor by Dream 2024-04-24
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