Product Description
Product Description
The ceramic Piston Pump is designed and manufactured by American Block our K-Series mud pumps are ideally suited for all drilling applications. They range from 800 to 2200 HP and exceed the quality and performance of other mud pump manufacturers. For deep drilling performance or maximum efficiency, K-Series pumps provide the best power-to-weight ratios and the smallest footprint in the industry.
Manufactured for continuous operation at maximum working pressure each pump incorporates; an inherently balanced forged-steel crankshaft to minimize wear, noise, and, vibration. Also, each pump is fully load-tested to ensure quality and performance.
Technical Parameter
| model | Limited Data(m3/h) | Pressure range(MPa) | preset pressure(MPa) | Red times (times/min) | stroke(mm) | Motor Power(kW) | Dimensions (L x W x H) | Total Weight(kg) |
| YB-85 | 3.0 | 0-2.0 | 2.0 | 24 | 200 | 4 | 1230x850x1600 | 550 |
| YB-120D | 7.1 | 0-2.5 | 2.0 | 24 | 200 | 11 | 1600x1200x1900 | 850 |
| YB-120G | 7.1 | 0-3.0 | 2.5 | 24 | 250 | 11 | 1600x1200x1900 | 850 |
| YB-140D | 10 | 0-2.5 | 2.0 | 26 | 250 | 11 | 1600x1200x1900 | 900 |
| YB-140G | 10 | 0-3.0 | 2.5 | 26 | 250 | 11 | 1600x1200x1900 | 900 |
| YB-200 | 19 | 0-2.5 | 2.0 | 26 | 250 | 18.5 | 1700x1300x2000 | 1300 |
| YB-250 | 30 | 0-2.5 | 2.0 | 22 | 250 | 22 | 1960x1700x2150 | 1800 |
Details & Features
1. Strong corrosion resistance: Ceramic plunger plunger pumps use plungers made of ceramic material, which have excellent corrosion resistance. It can withstand various corrosive media, including acids, alkalis, salts, etc., without requiring additional anti-corrosion measures.
2. High hardness and wear resistance: Ceramic material has high hardness and wear resistance. Compared with traditional metal plungers, ceramic plungers can withstand high pressure and high-speed working conditions and extend their service life.
3. Excellent sealing performance: The ceramic plunger is manufactured with precision processing and has excellent dimensional stability and surface quality, which can achieve better sealing effect and reduce leakage problems.
4. Energy saving and high efficiency: Due to the advantages of ceramic plunger material, ceramic plunger pumps have high efficiency and low energy consumption. It can achieve smaller energy loss and improve energy utilization efficiency.
5. Long life and reliability: The ceramic plunger has been specially treated and precision machined to have a long service life and high reliability. It can withstand high working pressure and frequent start and stop operations, reducing maintenance and replacement times.
6. Operational stability: Ceramic piston plunger pumps adopt advanced control systems and automation technologies to achieve stable flow and pressure control and are suitable for various working conditions.
Product Application
high-pressure hydraulic plunger piston pump is widely used with a filter press, it can be used for:
- Ceramic slurry, coal water slurry transportation, kaolin, stone sewage, and non-metallic mineral suspension transportation
- Transportation of suspension, chemical and pharmaceutical slurry, electronic slurry, etc.
- Printing and dyeing, leather, paper making, electroplating, piling, sand washing, sand making, drilling, tailings, coal mine, and other sludge transportation
- Transport of sludge from rivers, lakes, and municipal sludge
- Farm manure, biogas, residue, etc.
Advantages
1. High efficiency
The hydraulic ceramic plunger pump uses a high-strength, high-hardness ceramic material as the plunger. This material has extremely high wear resistance and corrosion resistance, making the hydraulic ceramic plunger pump have minimal wear during operation, thereby ensuring ensures its long-term stable and high-efficiency operation. Compared with traditional metal plunger pumps, the efficiency of hydraulic ceramic plunger pumps is increased by about 10%, which means that under the same working conditions, hydraulic ceramic plunger pumps can save more energy.
2. Low noise
During the operation of the hydraulic ceramic plunger pump, due to the small friction between the ceramic plunger and the pump body, the noise generated is relatively low. This allows the hydraulic ceramic plunger pump to effectively reduce noise pollution and improve the comfort of the working environment when used in various situations with high noise requirements.
3. Low fever
During operation, the hydraulic ceramic plunger pump generates relatively little heat due to its high efficiency and low wear characteristics. This is not only beneficial to the heat dissipation of the equipment and reduces the cooling cost of the equipment, but can also effectively reduce the failure rate caused by equipment overheating, thus improving the reliability and stability of the equipment.
4. Long life
Because the hydraulic ceramic plunger pump uses a high-strength, high-hardness ceramic material as the plunger, this material has extremely high wear resistance and corrosion resistance, so the hydraulic ceramic plunger pump has minimal wear during operation, thus greatly extending its service life. Compared with traditional metal plunger pumps, the service life of hydraulic ceramic plunger pumps is approximately 2-3 times longer, which means users can save a lot of maintenance and replacement costs during use.
5. Environmental protection
During operation, the hydraulic ceramic plunger pump has less impact on the environment in practical applications due to its high efficiency, low noise, low heat generation, and long life. This is of great significance to the energy crisis and environmental pollution problems currently facing the world. By using hydraulic ceramic plunger pumps, companies can improve production efficiency while achieving energy conservation and emission reduction, and contribute to protecting the global environment.
Packing & Shipping
In order to protect our ceramic ram piston pump, we usually wrap the machine with plastic wrap and pack it in a plywood box.
Our Company
Our company was established in 2019 and is a professional company specializing in equipment products. We focus on providing high-quality equipment to customers from all walks of life and are committed to promoting the progress and development of industrial production through technological innovation and product optimization.
Since our establishment, we have always adhered to the customer-centered approach, constantly deepening our understanding of market needs, and continuously improving and optimizing our products based on customer feedback and opinions. Our equipment is widely used in construction, transportation, energy, environmental protection, and other fields, and is highly praised and trusted by customers.
Our team is composed of a group of professionals in the equipment field. They not only have rich technical knowledge and industry experience but also always maintain an innovative and enterprising spirit to provide strong support for the company’s continued development.
We have achieved several major achievements and honors with our excellent product quality and service levels. At the same time, we have also accumulated rich experience and resources, laying a CZPT foundation for future development.
Facing the future, we will continue to adhere to technological innovation and product optimization, and continuously improve product quality and service levels to meet the evolving needs of customers. At the same time, we will also actively expand the market, seek more cooperation opportunities, and work hand in hand with more customers to create a better future.
Certification
Our Team
FAQ
1. Are you a manufacturer?
Yes. We are 1 of the leading manufacturers
2. Do you have Stock productions to sell?
Yes, of course. But we also offer OEM service. Please send us some drawings.
3. What information do you want to know if I want to get a quotation?
a). The model/size of your products.
b). The application for your products.
c). Special package methods if you need them.
d). Raw material.
4. Do you inspect the finished products?
Yes. Each step of products will be carried out inspection by the QC department until shipping
5. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
6. what can you buy from us?
Engineering & Construction Machinery, Metal forming equipment, agricultural machinery, Garden machinery, construction machinery
7. why should you buy from us not from other suppliers?
The company is mainly in industrial processing and manufacturing. It is an entity factory integrating R & D, production, and sales. It has 12 years of design and R&D experience and currently has 15 R&D engineers.
Why Choose Us
1. 24-hour online service, Chinese, English, Spanish, French, German, and Russian support, and technical guidance.
2. When meet machine failure problem, our factory will ensure that the problem is solved within 1 hour.
3. Provide machine install video.
4. Provide logistics information, like shipping by sea, shipping by express DHL, FEDEX delivery, and real-time tracking service.
5. If the machine is broken to non-human causes, a new device will be provided or new parts will be provided.
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| After-sales Service: | One Year |
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| Warranty: | One Year |
| Structure: | Single or Double Cylinders |
| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How to check the vacuum pump
A vacuum pump is a machine that draws gas molecules from a volume and maintains a partial vacuum. Its main job is to create a relative vacuum within the stated capabilities. If your vacuum pump isn’t working properly, it may need service. Read on to learn more about the types of vacuum pumps and how to check them.
Principle of industrial vacuum pump
Industrial vacuum pumps are used in industrial processes that require vacuum. These pumps are designed to generate, improve and maintain vacuum. Learn about the different types of industrial vacuum technology. You can start by reading about the most common types of industrial vacuum pumps. These pumps can be used in a variety of industrial processes from cleaning to manufacturing.
Regardless of the technology used to manufacture these pumps, the basic principles behind their operation are the same. The speed and mass flow of the pump will determine its capacity and suitability. A faster flow rate will minimize the time it takes for the machine to empty. Another important factor to consider is the type of vacuum you need.
A liquid ring vacuum pump is an industrial pump that uses a ring of liquid to form a seal. This type of pump is best suited for applications with high vapor loads and high liquid carry-over. Liquid ring vacuum pumps can be divided into two categories: liquid ring vacuum pumps and scroll vacuum pumps.
Industrial vacuum pumps work by removing gas molecules from a chamber. The partial vacuum created allows material to flow through the void. As more molecules are removed, the pressure in the chamber decreases, releasing energy that can be used for a variety of different purposes.
The most common use of industrial vacuum pumps is for electric lights. In these lamps, a vacuum pump removes the gas, causing the bulb to light up. Energy from the vacuum is also used in aircraft to power instruments. In addition to powering industrial vacuum cleaners, they are used in a variety of other environments.
High-performance industrial vacuum systems require specific materials that can withstand extreme pressure. This means that the materials used in these systems need to be properly checked. They must also be free of organic debris and other contaminants before they can be safely placed in the chamber.
Types of vacuum pumps
There are various types of vacuum pumps. Which one to choose should depend on the purpose of the pump and the degree of vacuum that must be achieved. It is mainly divided into three categories: rough vacuum or low vacuum, high vacuum and ultra-high vacuum. They all have varying degrees of scarcity. The higher the pressure, the fewer molecules per cubic centimeter. This in turn improves vacuum quality.
The vacuum pump is critical to the operation of the vacuum system. These devices are divided into three main categories according to their working pressure range. These pumps have different characteristics and technologies that make them ideal for specific applications. The choice of vacuum pump required for a particular application depends on how much vacuum you need, and how much power you are willing to spend.
Vacuum pumps are used in a variety of industrial and scientific processes. Their main function is to remove gas molecules from the sealed volume, leaving a partial vacuum. There are many different types of vacuum pumps, including rotary piston, liquid ring and scroll vacuum pumps. In addition, turbomolecular pumps are used.
Dry vacuum pumps are more expensive than wet vacuum pumps. Wet vacuum pumps use oil as their lubricating fluid. Different types of oils are used depending on the application. Some wet pumps have additional features, including contaminant filtration. However, wet systems have one major disadvantage: the contact between oil and fluid. To avoid this, oil separators are usually used.
There are several different types of vacuum pumps. The basic type is the positive displacement pump. It operates by expanding the chamber and removing gas molecules. The intake valve draws fluid into the chamber, while the exhaust valve opens when the chamber is at maximum expansion. This cycle repeats several times per second. Positive displacement pumps are often used in multistage vacuum systems. 
Maintenance of vacuum pump
Regular maintenance is very important to ensure the long-term effective use of the vacuum pump. One way to ensure proper pump performance is to change the oil regularly. Pump oil may be contaminated by vapor condensation. To avoid this problem, close the inlet valve for 20 to 30 minutes before applying vacuum. It is also important to install an inlet cold trap to protect the pump from corrosive vapors.
Another way to prolong the life of your vacuum pump is to periodically remove any solvent in it. This step reduces internal corrosion and prevents premature pump failure. During maintenance, be sure to disconnect the power supply to the vacuum pump. After cleaning, store it in a dry and safe place. The pump should also be disposed of in accordance with local regulations.
Vacuum pumps may require frequent oil changes, especially when used in wet chemistry. The standard rule is to change the oil after 3,000 hours of use, but some pumps require more frequent oil changes. It is also important to clean the oil regularly, as dirty or discolored oil can affect the performance of the pump.
Vacuum pumps are often equipped with on-site glass to allow the user to visually check the oil level. Clean oil will appear transparent, while dirty oil will appear darker. Frequent oil changes are essential, as oil changes can help spot various potential problems. Changes in vacuum pump performance or strange noises are also good indicators of a problem.
After an oil change, the vacuum pump should be cleaned thoroughly with a soft cloth and mild degreaser. Oil changes should take less than ten minutes, and they will extend the life of your equipment. Additionally, the outside of the pump should be wiped with a cloth or rag.
The pump must be properly vented to avoid internal corrosion. If possible, place the pump away from hot equipment or rooms. Overheating can reduce the viscosity of the oil and cause premature pump failure. In addition, it can lead to overwork of other expensive scientific equipment. Heat can also cause cracked rubber parts and oil leaks. 
Signs of damage to the vacuum pump
A bad vacuum pump can cause a variety of automotive problems, including poor fuel economy, difficult braking, undercarriage oil leaks, and faulty air conditioning. If any of these problems occur, call a mechanic to check your vehicle’s vacuum pump. You can also check the air conditioner and brake pedal to see if they are working properly.
A loud noise from the pump can also be a symptom of a malfunction. These noises are often caused by the aging and accumulated wear of specific components. If this is the case, the diaphragm, valve plate or seals may need to be replaced. However, if the noise is coming from bearings or other areas, more extensive repairs may be required. Additionally, dust and other contaminants can enter the pump chamber, which can degrade pump performance.
If the vacuum pump won’t start, it could be a blown fuse or a power or voltage problem. Other common causes are flow restrictions or improper installation at the entrance. Also, the vacuum pump may be damaged or the capacitors may be of poor quality. It’s not always easy to tell if a vacuum pump is leaking oil, but a greasy transmission can indicate a vacuum pump failure.
A leaking vacuum pump can also hiss when the car’s engine is running. If you hear it, check the hoses and connections to make sure there are no leaks. A vacuum leak may indicate a faulty vacuum pump, so you need to replace it as soon as possible.
Checking end pressure is easy, but a pressure gauge can also serve as a sign. You can also check for pump vibration by running a short procedure. Excessive vibration can be subtle, but it can greatly affect your process. If you notice excessive pump vibration, you should contact a professional immediately.
Poor pump performance can cause many problems for your company. A bad vacuum pump not only wastes material, it also damages your tools and reputation.
editor by Dream 2024-04-24
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