ep

December 11, 2019

Small Precison Worm Reduction Gearboxes
There are numerous of specifications you will need to consider when coming up with a worm gearbox selection.
First, what’s the input and output torque requirements? Next, check vendor horsepower/torque charts and pick the correct worm equipment reducer.
If the size of the gearbox will likely be an important consideration after that check the reducer dimension specifications, not all producers make compact units. Actually, working with the proper supplier will help you not merely find the right gear reducer but also prevent some of the most typical errors in reducer selection. We offer a free guide to assist you find the right supplier to utilize.
For low and fractional horsepower application you can expect two sizes of worm equipment reducer, the SW-1 and the SW-5. Size and torque output will be the major variations between these two models. Both feature either a hollow or solid output shaft. Both models are compact and offer users an array of ratios, including:
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Understanding the specifications of your particular application or task is vital to selecting the right worm gearbox.
Precision, 6:1 to 100:1 ratios, torque 1 to 10 Nm and multishaft arrangements
M1, M2, M3
Metric Worm Reduction Gearboxes
Small precision with multi-shaft arrangements
• 6:1 to 100:1
• Torque 1 to 10 Nm
small worm gearbox Drilled and tapped mounting holes on top and bottom
• Flush fitting bearing caps easy to install
• Input shafts installed on precision ball bearings
• Max. input speed 10000rpm
• Anti backlash version available
Additional Range:
Neckar Worm Gearboxes Type S – 4 sizes available
Smallest gearbox specifications:
• 5:1 to 60:1
• Output Torque: 1.4-2 Nm
• Aluminium housig
• Special steel worm wheel
• Max. load capacity of output shaft 100N radial, 50N Axial
• Max. input speed 5,000 rpm
• Weight: 0.225kg
Where are Correct Angle Worm Gear Motors Used
Anywhere a concise dual shaft gear motor or single shaft gear motor is required. This right angle gear motor is indeed versatile it can work just about anywhere.
Features & Options
Double Shaft or Solitary Shaft
Hollow Shaft
Maximize Torque in a little Package
Wide Gear Ratio
Cost-Effective
Compact Size
Specifications
Rated Torque: 55.3 – 700 g-cm
Rated Speed: 4710-5900 rpm
Rated Current: 240 – 5500 mA
Gear Ratios: 1:50 – 1:1050
Using miniature gears, Ever-Power has designed and built unique, high precision mini gearboxes that can’t be found anywhere else. Our miniature gearboxes can be found in many configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We can also provide custom micro gearboxes that are designed and built to meet your specific specifications.
Contact us for the mini gearbox your application requires, or request a quote upon a customized micro gearbox.
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, rate reducers, equipment drives, and gearmotors. All conditions can be used pretty much interchangeably. Please be aware that the links for our small gear drives include info on the full selection of body sizes for that series or design.
Bevel Box Micro Gear Drive
Our bevel box miniature equipment drives are app rated for the the best balance of functionality and cost. Torque could be balanced to meet your RPM and working life requirements. Light-weight with low backlash efficiency (less than 1°, with choice of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power miniature cross axis helical gearboxes provide relatively high amounts of thrust in a compact package. They provide an output shaft at 90° from the input, and are obtainable in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined light weight aluminum housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc minutes of backlash or better. Also known as “shaft to bore gearboxes,” the unit provide a single insight shaft that protrudes from opposing sides of the casing; output can be a keyed bore. Standard one- and double-end shafts can be found and supplied with keys and retainer bands. An array of gear ratios and input sizes can be found to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They provide two input shafts on opposing sides of the framework, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high effectiveness performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Equipment Drive
These micro flange worm gearboxes produce an output at 90° from the insight. They deliver superior functionality in an amazing array applications and are built with small footprints, making them perfect for procedures where space is limited. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power’ micro inline spur gear drives are available in two frame sizes, and are rated for speeds up to 3,000 RPM. Light weight aluminum housings and stainless gears and shafts make these inline spur gearboxes hard and corrosion resistant, for your many demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm gear reducers deliver excellent performance with high efficiency, and show rugged structure for challenging power transfer functions. Available in three equipment ratios (5:1, 10:1, 20:1), our small worm gearboxes are built in extremely small footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and produce a custom miniature gearbox to meet up your unique specs. We can produce customized micro gearboxes in any configuration the application requires, with result torque amounts as high as 900Nm. We are able to work from your gearbox designs, reverse engineer an existing unit, or help you develop an all-new design that delivers the performance you need. Demand a quote on a custom miniature gearbox or e mail us to discuss your specific requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest selection of small gear reducers
Greased for life
Ruggedly built
Modifications and particular ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and output shafts with drive important and retainer rings can be supplied to your specifications for just about any of our hollow bore miniature gearboxes. We provide a basic selection of one ended or double ended shafts to assemble in these gearboxes. All gearbox shafts are given keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our application engineers to discuss your particular needs.
We provide a broad collection of misalignment shaft couplings in in . and metric bore sizes. Inch and metric precision ground shafts are available from stock.
Contact Us for High Performance Miniature Gearboxes
We are the miniature gearbox professionals. Our micro gear drive versions deliver superior overall performance in a little footprint, and are durable enough for challenging function environments. Contact us to learn more about our mini gearboxes, or demand a quote on a customized model that’s tailored to your preferences.
Additional benefits of worm drive gearboxes include: