Ever-power gets the expertise and technical capabilities to manufactures pulleys that are made for the most intricate applications. Our state-of-the-artwork technology can accommodate any type of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it is technically feasible, we will be in a position to produce it regardless of what size, materials or details required. Furthermore to assist with your projects Ever-power can produce a prototype along with any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You may also design your personal pulley model using our custom 3D Model Configurator . Download your model or post it for a free of charge quote.
Custom Pulleys in Light weight aluminum and other Finishes
Aluminum is the standard metal for all stock pulleys and most custom pulleys. However, there are a variety of other materials and completed such as steel or hard anodized aluminium that your application may necessitate. Ever-power uses CNC technology and an experienced manufacturing team to make your custom pulleys with the fastest turnaround time in the industry. Look at our Components and Finishes
We provide pulleys in numerous diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys can be manufactured with many various kinds of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also offer pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys created from cast iron. We can also manufacture pulleys using a variety of other materials such as for example steel, bronze, plastic, aluminum, and brass.
We provide assistance through the style phase of customer orders, to greatly help our customers obtain the most affordable and efficient pulley or sheave style.
We use the latest inspection gear that helps us to maintain quality through the entire production process.
Steel and Alloy Steel
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Custom Made Pulleys
High Production Robotic Machining
Reverse Engineering / Prototype Creation
About Custom Pulleys
In the wonderful world of manufacturing nonstandard parts often mean “custom” parts. Customized parts mean a whole host of points that a lot of manufacturers can’t afford; things such as particular tooling, manufacturing, and procedures. These special extras needed to create custom parts mean an extended lead time and, eventually, increased prices.
For a lot of companies, creating custom parts is handled in precisely this way. At Torque Transmissions, however, we have a different method of handling customized parts that makes better feeling for our business and for our clients businesses.
At Torque Transmission we make use of a PULL production process. Pull-through production is seen as a smaller batches, quick responses to client demands, and smooth product flow. This type of production is an exemplory case of lean manufacturing and is the key reason why we are able to make orders to client specifications.
What characterizes the kind of lean manufacturing Torque Tranny utilizes?
Simply no inventory: we make what is ordered
Same manufacturing process as is standard
Standardized tooling: we make use of our standard mold foundation system to make exclusive mold tooling, which results in a very quick set up
Customer’s deadline places the purchase in the production schedule
Once an order is started it techniques through the manufacturing procedure with no delays or queues
Pull-through production of the kind facilitates product customization because the products are made when they are ordered. This allows us to offer products that will meet a customer’s needs, rather than offering standard items that may not meet the needs of a customer or get the job done 100%.