Ever-power manufactures conveyor chain sprockets in a number of styles. These include conveyor chain sprockets produced as plate tires or with regular or split hubs fitted using one or both sides. Ever-power conveyor chain wheels can be manufactured in a number of special materials with hardened tooth where necessary.
How exactly to extend conveyor chain sprocket and chain wear life
The last thirty years have seen numerous innovations in conveyor technology which have brought greater safety and efficiency. However, modify in this field has not always been necessarily for the better.
One innovation is the introduction of sprockets with an even number of teeth. It was thought that this would offer clients a greater choice when designing chain conveyor systems. Nevertheless, sprockets with an even number of teeth are not recommended by experienced technical engineers.
If a sprocket has an even amount of teeth, the same tooth will be engaged by the same rollers on each rotation, resulting in uneven wear and decreased assistance life. A similar result will occur if the amount of teeth in the smaller sprocket is usually a devisor of the amount of pitches on the conveyor chain. Choosing a sprocket with an odd amount of teeth, however, will provide you with at least double the service life.
Dual pitch conveyor chain sprockets are often overlooked nowadays but are well suited for saving on space and have a longer wear life than standard sprockets. Suitable for long pitch chain, double pitch sprockets possess more teeth when compared to a standard sprocket of the same pitch circle diameter and distribute put on evenly across the teeth. If your conveyor chain works with, dual pitch sprockets are worth considering.
Many of today’s conveyors include electronic load monitoring in the control program. While this is a useful safety feature, technicians recommend that these are used in conjunction with shear pin sprockets.
Electronic sensing is definitely ideal where there’s a slow upsurge in load (due to damaged bearings or dirt contamination, for example) as there can be time to stop the drive before any damage can occur. Regarding a mis-feed or mechanical breakage, however, where the load increase is certainly sudden, the sensor will not automatically break the bond between the electric motor and the powered load and intensive damage can be caused to the conveyor chain and attachments. This is why a shear pin sprocket is needed in addition.
Shear pin sprockets may be more expensive than standard sprockets at the outset but will certainly limit downtime and save well on substitute costs. If a conveyor turns into overloaded and potentially dangerous, the shear pin will break and stop the conveyor, thus limiting damage. After the load or obstruction offers been cleared, just the shear pin must be changed and the conveyor can easily start moving again.
In conclusion, older types of sprocket are often forgotten but offer considerable advantages including lengthy service life, limited damage in case of conveyor breakdown and reduced substitute costs.
Our conveyor chains and sprockets are engineered to top quality and performance standards. Wear resistance, mechanical power, working temperature and coefficient of friction are all important considerations.
Molded and machined sprockets obtainable in a variety of teeth and bore sizes. Also, they are provided for all plastic chain and modular plastic belt products. Our items are designed to help our customers increase their productivity and improve their working environment
The experts at Ever-power have already been dealing with chains and sprockets for many years. If you’ve worked with other organizations and found out that you couldn’t discover specifically the right part for your needs, that’s not likely to happen right here! If we don’t possess the roller chain sprockets or conveyor chain sprockets that assembling your project requires in share, we can still custom produce per customer requirement. Plus, we keep thousands of exclusive sprockets in share and are able to deliver them out the same time. We know that any downtime can be costly, and we work hard to make sure that you’re ready to go again quickly and cost-effectively.
Finding Your Ideal Sprocket
Do you need a sprocket, but you aren’t sure exactly what you need? This common problem is one which our Ever-power experts hear on a every week basis. We excel at dealing with you to ensure that you get specifically the roller chain sprocket or conveyor chain sprocket that will keep assembling your project or machinery moving again. Sprockets are available for a variety of uses from forestry to machinery, and everything in between. It’s every bit as important to choose the correct sprocket since it is to use the right chain — a mismatch can be catastrophic, causing damage to costly machinery and even harmful accidents. See how Ever-power helps you find the ideal roller chain sprocket.
Struggling with how to explain your sprocket so that you can find a different one? Here’s some of the questions that we often ask customers to help point them in the right direction:
Do you know which kind of sprocket you need?
How is your sprocket getting used — as a drive sprocket or idler sprocket?
What is the diameter of the sprocket you should replace?
How many the teeth are in your sprocket?
What size chain are you using?
As you can see, there is a high level of complexity that goes in to making certain we recommend the precise roller chain sprocket or conveyor chain sprocket for assembling your project.
PEER Perfectly Pairs!
If you’re replacing a whole system, you might need a matching chain to go along with your sprocket. By changing both of these items at the same time, you may prolong the overall life of your machinery. Sagging chains are often to blame for inefficiencies that can cause disfiguration of other areas because of inconsistent pressure or slippage. Replacing the sprocket only may not become enough to resolve the root problem that you’re experiencing. The good thing is that the knowledgeable group at Ever-power will work with you to diagnose problems and make recommendations for the best and most cost-effective path forward.
Ready to get assembling your project back up and running quickly? You can also drop us a note at firstname.lastname@example.org, and we’ll work with you to make sure that we offer you with the precise roller chain sprockets or conveyor chain sprockets that you’ll require.
Sprocket for Standard Conveyor Chain
Sprocket for conveyor chain is designed and designed to optimum contour, materials, hardness, and precision to obtain the highest performance of conveyor operation.
We offer a line-up for RS2040 – RF2160 with S rollers, and RF2040 – RF2100 with R rollers.
Chains that make use of S rollers engage with almost every other tooth. Sprockets could have a longer life as chains build relationships different teeth every time the rollers rotate (when actual number of tooth is odd).